Flex Process is a leader in applying advanced process simulation tools such as dynamic modelling. We offer a unique range of services including traditional process design and engineering, process safety, and simulation and optimisation. The common theme that applies across all our services is the application of advanced simulation tools to provide more accurate and cost-effective solutions to our clients’ problems, all in one place.

Our services are offered in three overlapping categories:

  • Digitisation, Digitalisation & As-Built Plant Data
  • Process Simulation & Optimisation
  • Process Safety & Sustainability

Digital twin

Flex Process can move you away from the traditional way to test process changes and transform your business through our digital twin expertise. We make a digital simulation of all or part of your plant, so that you can model changes quickly and in complete safety – and have the clarity and confidence to go on to implement these valuable process changes. By not having to build in the real world there’s no need to stop operations; plus, it takes away the chance of creating a solution that’s faulty and doesn’t get to the root of the problem.

As digital twinning allows you to simulate any sort of situation and reuse it in the same way many times, training people is quicker, simpler, cheaper and more effective.

Help plan productivity, predict maintenance issues, increase profitability and reduce waste, energy and time – with a digital twin.

We use innovative advanced modelling and data analysis techniques to provide better, cost-effective solutions to our clients. Follow the links on this page to see more detail about these offerings and how we can help you to cost-effectively solve your problems.


Digitisation, Digitalisation & As-Built Plant Data


Process Simulation & Optimisation


Process Safety & Sustainability

Want the advantage of experience?

Our experienced team is ready to help if you need it. We can get to the heart of problems and resolve your most difficult challenges – and keep adding value.